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Has anyone rebuilt a gt500 rear end?

10K views 21 replies 8 participants last post by  Kyle518  
#1 · (Edited)
What's the difference between a svt 8.8 and a non svt 8.8? Ordered a 3.55 kit for my 07 Gt500 and the gear installation isn't going back together measured the ring and pinion bearings everything is the same carrier is not fitting still has about a 1/4 of an inch to go
 
#4 ·
You can't just swap the ring and pinion, and put it back together like it came apart. The shims from side to side will be different in just about all gear changes to get the correct backlash, not to mention the pinion gear has to be set to the correct depth. The differential spacers will be off quite a bit when you're changing ratios. If you've never done this before, drop the axle and bring it to someone with some experience in doing this and let them finish it.

If you're bound and determined to do this, you're going to need to find a thinner shim (those case iron rings) on whichever side you need more clearance and get a shim kit to finish it off. You can order them from your Ford dealer, but you'll need to know about what shim width you need.
 
#5 · (Edited)
one more thing, the inner bearing on the pinion is bigger on the Gt500s than a regular 8.8, the inside and outside dimensions are the same but the good one has more rollers in it. If you purchased Ford gears, the setup is relatively simple since Ford grinds all their gears to the same zero, you will still need the FP pinion depth tool however, and generally ( but always check this) with FP gears and bearings you usually can just throw a .020 pinion shim in and it will be dead nuts on, then you need to set the backlash on the ring gear which will take a dial indicator..
there's a couple of things I don't agree with here, but basically this.
Also you can get around the press with some adroit work with a decent chisel, but it's much more work.



 
#13 ·
You have to really lean on the wrench to actually crush the crush sleeve, you can reach around and grab the pinion with a rag (because it will tear your hand to shreds) and lube up the impact wrench and go for it, just remember to stop once in awhile to measure the "resistance torque" on the pinion. When you measure it, it will "spike" when the pinion starts to move then will settle down as it turns, THAT is what you are trying to measure with the torque wrench.
 
#14 ·
So we got the pinion in and just snugged the yoke nut and the pinion is beginning to become really difficult to turn. Last time we took it to the tq spec it would just lock up. I got the same bearings as what came out of the car just purchased new ones as well. But the pinion is prematurely locking up. .020 shim is now on the pinion as well.
 
#16 ·
@blacksheep-1 is dead on regarding the crush collar. It takes a lot to get it to start, and once it does it’s a very fine line before over-crushing. I’ve had to tear apart myself a few times and why I keep extra crush collars. A beam inch lb wrench works great as you’re checking the resistance of torque while turning, not the torque of the nut.

Setting up gears isn't hard, but to do it right takes experience. If you’re not sure, I also agree taking the axle and parts to someone qualified and ask if you can watch (paying them of course!)
 
#18 ·
updates????

you're tackling one of the more difficult aspects of building cars, so any help you need, let us know, I'm sure there are guys here that can help you out. Don't worry about making mistakes, you really can't destroy too much there even if you have to take it apart 50 times.
 
#3 ·
Welcome to the forum Wildryno! You’ve come to a good place for info and sharing for these amazing cars!

If you are up for introducing yourself and showing us your ride, you’ll find our new member area here:

 
owns 2020 Ford Mustang Shelby GT500 CFTP
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#8 ·
owns 2020 Ford Mustang Shelby GT500 CFTP
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#22 ·
You certainly can get lucky and just change the ring and pinion and not have to change the bearing spacers or pinion shim depth (I have many times and it's still in spec) just obviously check to make sure it's in spec, I typically do new bearings if they have a lot of miles on them and then just the crush ring and check from there.

As stated be careful once the crush ring starts to go check it very often for the rotational torque resistance, and a really good tip, once you hit the target rotational torque resistance tap on the front and back of the pinion with a flat punch and hammer. This allows it to settle and will lower the rotational torque resistance, if you go over that spec tapping the pinion is a saving grace.
 
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